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Home / Electronic Production Equipment / Storage Towers / Smart Racks / Goods Received / Inline Receiving Station IMS-200 from Scienscope

Inline Receiving Station IMS-200 from Scienscope

Inline Receiving Station IMS-200 from Scienscope is an automated incoming material station designed for SMT manufacturing, replacing manual data entry with a no-touch workflow for 100% component traceability. It features zero-touch automation, a 20-megapixel camera for OCR and barcode reading, seamless MES/ERP integration, and smart relabeling, offering an ROI often within the first year.

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Inline Receiving Station IMS-200
Features
Technical Details
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Features

  • Zero-Touch Automation: Fully automated loading and unloading system that eliminates manual handling of component reels.
  • High-Resolution Imaging: Equipped with a 20-megapixel optical camera to capture high-definition images of all vendor labels simultaneously.
  • Advanced OCR Technology: Built-in Optical Character Recognition (OCR) to accurately read and interpret complex or damaged manufacturer data.
  • Automatic Relabeling: Integrated printer and applicator that generates and applies a Unique ID (UID) label to every reel in ~10 seconds.
  • Multi-Reel Compatibility: Supports high-mix production by handling 7″, 13″, and 15″ reels without manual adjustment.
  • Seamless Data Integration: Direct communication with MES, ERP, and WMS software to ensure real-time inventory updates and 100% traceability.
  • High Capacity Storage: Internal elevator system manages up to 200 (7″) reels or 50 (13″/15″) reels in a single batch.
  • Industry 4.0 & AGV Ready: Fully compatible with smart factory workflows and Automated Guided Vehicles (AGVs) for a “lights-out” warehouse.
  • Error Prevention: Eliminates human data-entry errors, preventing costly SMT line downtime caused by incorrect material loading.
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Virtual Demo

This product is available to view in our virtual demo.

Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.

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Technical Details

Specifications
IMS-200 Auto Labeling IMS-200 Loader/Unloader
Operating System Central Computer NA
Reel Size 7”, 13“, and 15” 7”, 13“, and 15”
Maximum Qty of Reels 7” H 15mm: 200(max) 7” H 15mm: 200(max)
13” and 15” H 15mm: 50(max) 13” and 15” H 15mm: 50(max)
Spacing 10mm 25mm
Speed of Prints and Labels 10S N/A
Label Size (max) 60mm x 25mm N/A
Push Cart/ Magazine N/A AGV Ready
Reel Rise N/A Elevator
Reel Transport N/A Manipulator
Bypass for Sealed Bags/Trays Yes Yes
Printer Type Zebra N/A
Optical Camera 20 Megapixel 20 Megapixel (loader)
AGV Ready N/A Yes
Specifications
IMS-200 Auto Labeling IMS-200 Loader/Unloader
Operating System Central Computer NA
Reel Size 7”, 13“, and 15” 7”, 13“, and 15”
Maximum Qty of Reels 7” H 15mm: 200(max) 7” H 15mm: 200(max)
13” and 15” H 15mm: 50(max) 13” and 15” H 15mm: 50(max)
Spacing 10mm 25mm
Speed of Prints and Labels 10S N/A
Label Size (max) 60mm x 25mm N/A
Push Cart/ Magazine N/A AGV Ready
Reel Rise N/A Elevator
Reel Transport N/A Manipulator
Bypass for Sealed Bags/Trays Yes Yes
Printer Type Zebra N/A
Optical Camera 20 Megapixel 20 Megapixel (loader)
AGV Ready N/A Yes

FAQs: Your Inline Receiving Station IMS-200 from Scienscope Questions Answered

How does the IMS-200 achieve a "no-touch" warehouse management concept?

The IMS-200 automates the entire incoming material process by utilizing an automatic loader and unloader that moves component reels through scanning and relabeling stations without manual intervention. It is also AGV-ready, allowing mobile robots to transport material directly to storage racks, completing a fully automated loop.

Can this system integrate with my existing ERP or MES for real-time traceability?

Yes. The IMS-200 features native ERP and MES system integration. It captures manufacturer barcodes and converts them into a Unique ID (UID), immediately uploading critical data—such as part numbers, lot codes, and MSL levels—to your management software to ensure 100% material traceability.

What is the throughput for automated SMT reel labeling?

The system is highly efficient, with a cycle time of approximately 10 seconds per reel for reading, printing, and applying a new label. A single IMS-200 station can handle the workload of three to four manual operators, significantly increasing receiving speed while eliminating human data entry errors.

Does the IMS-200 support different reel sizes for high-mix manufacturing?

Yes. The system is designed for flexibility in high-mix environments, supporting 7″, 13″, and 15″ reels. It can load up to 200 small reels (7″) or 50 large reels (13″/15″) at a time in its internal elevator system.

How does the 20-megapixel camera handle damaged or low-quality vendor labels?

The system utilizes a high-resolution 20MP optical camera paired with advanced OCR (Optical Character Recognition) algorithms. This allows it to accurately read and interpret barcodes even if they are poorly printed, damaged, or follow non-standard vendor templates.

What are the primary benefits of an automated incoming material station for SMT?

The key advantages include:

  • Labor Savings: Replaces multiple manual steps, allowing you to reallocate staff to more complex tasks.
  • Error Elimination: Removes the risk of incorrect labeling that leads to expensive SMT line downtime.
  • Rapid ROI: Most facilities see a full Return on Investment within the first year of operation.
  • Compliance: Automates MSL and expiration tracking for sensitive components.
Is the Scienscope IMS-200 Industry 4.0 ready?

Absolutely. All Scienscope material management systems are Industry 4.0 ready, supporting full digital file sharing, automated data entry, and smart connectivity with other factory automation tools.

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Inquire about Inline Receiving Station IMS-200 from Scienscope

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