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Home / Electronic Production Equipment / Storage Towers / Smart Racks / Goods Received / Scienscope IMS-100 Receiving Station – Component Management For SMT Production

Scienscope IMS-100 Receiving Station – Component Management For SMT Production

The Reel Smart™ In Coming Station (IMS) from Scienscope International, a leading supplier of X-ray systems is a key integration for component management in the “smart factory” SMT production process.

The IMS-100 reads up to four component reels at a time via barcodes and QR codes linking with MRP/ERP software in seconds. The patented Sciencscope high-resolution two-camera based system scans and receives data from multiple suppliers once the templates have been set up. As the image-based algorithm reads any barcode, even with defects, the operator can be extremely efficient and accurate.

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Scienscope IMS-100 Receiving Station – Component Management For SMT Production
Features
Technical Details
Related Products

Features

IMS-100 Receiving Station

IMS-100 provides a rapid and accurate inventory count and integrates with any software system, which helps to identify stock shortages, and inform and monitor SMT manufacturing processes. Benefits include providing production managers with the ability to optimise operations and respond to component shortages before costly downtime can occur.

Full traceability is achieved with automatic unique identification number (UID) labelling as each reel is removed by the operator. Time and date stamp ID labelling enables production managers to keep track of sensitive components that expire, avoiding expensive waste.

Can be integrated with other Scienscope products such as the Smart Storage Rack for Reel Management and the AXC-800 III X-Ray Component Counter.

  • MES and ERP integration
  • Fast receiving cycle time
  • Optimise operator workload
  • Automatic data entry in ERP
  • Full traceability with UID relabeling
  • New dual-sided label camera reader for faster validation (optional)
  • Integrated OCR
  • Integrated date code translation
  • Industrial PC: Microsoft Windows 11

 

To see a more in-depth demonstration, you can watch the video we took at Apex 2023 here.

For more information contact our expert team here.

Click here

Virtual Demo

This product is available to view in our virtual demo.

Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.

If you’d like more information first click below.

More information

Technical Details

Specifications
HARDWARE IMS-100
Operating System Central Computer
Reel Size 7”, 13”, and 15”
Compatible Reel Size (1-4)” Reels, (1) 13” or (1) 15”
Types of Inspection Standard SMT and TH, Standard reels up to 15” diameter, Cut Strips, ESD Bags, JEDEC
Label Printing Software interface for automatic label printing of labels with customised attributes
Printer Type Zebra (optional)
Optical Camera 20 Megapixel
Top Scanner 20 Megapixel Camera (Optional)
SOFTWARE
Smart Mobile Application Optional
Reads Barcode Information & Uploads MES/ERP System Yes
Verifies labels & Prints Labels Automatically Yes
Identifies Various Types Of Barcode Formats Yes
Windows 11 Ready Yes
MACHINE SPECIFICATIONS
Dimension (L/W/H): 1000mm x 810mm x 1530mm/ 39.4” x 31.9” x 60.2”
Weight 194.6kg / 429lbs
Electric AC110-240V 50Hz
Power 600W
Specifications
HARDWARE IMS-100
Operating System Central Computer
Reel Size 7”, 13”, and 15”
Compatible Reel Size (1-4)” Reels, (1) 13” or (1) 15”
Types of Inspection Standard SMT and TH, Standard reels up to 15” diameter, Cut Strips, ESD Bags, JEDEC
Label Printing Software interface for automatic label printing of labels with customised attributes
Printer Type Zebra (optional)
Optical Camera 20 Megapixel
Top Scanner 20 Megapixel Camera (Optional)
SOFTWARE
Smart Mobile Application Optional
Reads Barcode Information & Uploads MES/ERP System Yes
Verifies labels & Prints Labels Automatically Yes
Identifies Various Types Of Barcode Formats Yes
Windows 11 Ready Yes
MACHINE SPECIFICATIONS
Dimension (L/W/H): 1000mm x 810mm x 1530mm/ 39.4” x 31.9” x 60.2”
Weight 194.6kg / 429lbs
Electric AC110-240V 50Hz
Power 600W

FAQs: Your Scienscope IMS-100 Receiving Station – Component Management For SMT Production Questions Answered

1. What types of component reels and materials can the IMS-100 process?

The IMS-100 can read standard SMT and through-hole (TH) reels up to 15″ diameter, as well as cut strips, ESD bags, JEDEC trays, and reels between ~1-4″ or 7-inch reels (up to 4 at once in many cases).

2. How does the IMS-100 improve accuracy and reduce human error in incoming material processing?

It uses a high-resolution two-camera system (image-based algorithm) that reads barcodes and QR codes—even if labels are damaged or partially obscured—along with integrated OCR and optional top-side scanner for double-sided labels. This reduces mistakes from manual barcode scanning.

3. Can the IMS-100 generate labels or IDs automatically, and how does traceability work?

Yes. When a reel is removed, the IMS-100 automatically prints a unique identification number (UID) label, including time/date stamps. This supports full traceability of materials from receiving through to production.

4. What are the connectivity & integration options for the IMS-100 with existing factory systems?

The IMS-100 supports MES / ERP integration so that scanned data and label data can flow automatically into inventory or production systems. It includes software interfaces for automatic label printing with customizable attributes.

5. How many reels can be scanned at once, and what is its throughput performance?

It can scan up to four 7-inch component reels simultaneously (or one larger reel like 13″ or 15″). Cycle times are fast due to simultaneous scanning and automated label generation.

6. What are the physical specifications (size, power requirement, weight) of the IMS-100?
  • Dimensions (L × W × H): 1000 mm × 810 mm × 1530 mm (≈ 39.4″ × 31.9″ × 60.2″)
  • Weight: approx. 194.6 kg (429 lbs)
  • Power: AC 110-240V, ~ 600 W consumption.
7. How does the IMS-100 handle challenging labels, such as double-sided or damaged labels?
  • Optional top camera/scanner is available so double-sided labels may be scanned without manually flipping reels.
  • The barcode-reading algorithm is designed to deal with damaged or partially obscured labels so that barcode errors are minimised.
8. What are the main benefits and trade-offs when implementing the IMS-100 in an SMT production environment?

Benefits:

  • Faster incoming material processing and reduced manual data entry.
  • Improved traceability (UID labelling, date/time stamp) and inventory control, helping avoid component expiry, shortages, or mis-labelling.
  • Reduces operator workload and error, enabling materials to be received rapidly and accurately.

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  • X-ray component counter captures the images of components inside the reels and counts the quantities.

    Scienscope AXC-800 III X-Ray Component Counter

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Inquire about Scienscope IMS-100 Receiving Station – Component Management For SMT Production

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