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The Scienscope AXC-800 III, a third-generation X-ray component counter, is another integral aspect of the “smart factory” SMT production process. The component counter works best in conjunction with the Receiving Station and Smart Rack.
Component inventory made easy, the AXC-800 III processes component reels that have come back from the production line. Utilising state-of-the-art X-ray technology and intelligent AI algorithm, the counter takes images of the components inside the reels and uses AI to count the quantities.
The AXC-800 III can read three different reel sizes, components of any size and can count down to 01005 with an accuracy of 99.9% in less than 2 seconds per reel. Four 7-inch reels can be counted at once and larger 15-inch reels one at a time.
The patented Scienscope optical barcode scanner deciphers barcodes while simultaneously uploading the data to any MES or ERP system in real time. To avoid mismatching errors, barcodes are generated automatically as each reel is removed. Multiple reels cannot be removed at once and deteriorated barcodes can be entered manually.
With access to all components worldwide, the benefits of the AXC-800 III include efficient component management and reduced production downtime.
Can be integrated with other Scienscope products such as the Smart Storage Rack for Reel Management and the IMS-100 Receiving Station.
To see a more in-depth demonstration, you can watch the video we took at Apex 2023 here.
For more information contact our expert team here.
This product is available to view in our virtual demo.
Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.
If you’d like more information first click below.
| HARDWARE | AXC-800 III Component Counter |
| Operating System | Central Computer |
| Reel Size | 7” 13”, and 15” |
| Compatible Reel Size | (1-4) 7” Reels, (1) 13” or 15” with a maximum of 74mm reel height |
| X-Ray Tube Power | 50kV Maximum |
| Count Accuracy | ≥ 99.9% |
| Label Size (max) | 60mm x 25mm |
| Types of Inspection | Standard SMT and TH, Standard reels up to 15” diameter, Cut trips, ESD Bags, JEDEC |
| Label Printing | Software interface for automatic label printing of barcodes/component count results (Label printer optional) |
| Printer Type | Zebra |
| Inspection Camera | 20 Megapixel |
| SOFTWARE | |
| Reads Barcode Information & Uploads MES/ERP System | Yes |
| Collects Information From System & Prints Labels Automatically | Yes |
| Identifies Various Types Of Barcode Formats | NA |
| Windows 11 Ready | Yes |
| MACHINE SPECIFICATIONS | |
| Dimension | 63” x 44” x 81” / 1600mm x 1117mm x 2057mm |
| Flat Panel Detector | 17” X 17” |
| Weight | 616kg / 1360lbs |
| Electric | 110-240 AC 47/63 Hz 0.8KW |
| HARDWARE | AXC-800 III Component Counter |
| Operating System | Central Computer |
| Reel Size | 7” 13”, and 15” |
| Compatible Reel Size | (1-4) 7” Reels, (1) 13” or 15” with a maximum of 74mm reel height |
| X-Ray Tube Power | 50kV Maximum |
| Count Accuracy | ≥ 99.9% |
| Label Size (max) | 60mm x 25mm |
| Types of Inspection | Standard SMT and TH, Standard reels up to 15” diameter, Cut trips, ESD Bags, JEDEC |
| Label Printing | Software interface for automatic label printing of barcodes/component count results (Label printer optional) |
| Printer Type | Zebra |
| Inspection Camera | 20 Megapixel |
| SOFTWARE | |
| Reads Barcode Information & Uploads MES/ERP System | Yes |
| Collects Information From System & Prints Labels Automatically | Yes |
| Identifies Various Types Of Barcode Formats | NA |
| Windows 11 Ready | Yes |
| MACHINE SPECIFICATIONS | |
| Dimension | 63” x 44” x 81” / 1600mm x 1117mm x 2057mm |
| Flat Panel Detector | 17” X 17” |
| Weight | 616kg / 1360lbs |
| Electric | 110-240 AC 47/63 Hz 0.8KW |
