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Home / Electronic Production Equipment / AOI Rework Equipment / aoi-inspection-machines / Yamaha Ysi-V Optical Inspection Machine

Yamaha Ysi-V Optical Inspection Machine

The impressive Yamaha YSi-V is a hybrid, automated, optical inspection (AOI) system offering high-speed, high-resolution image processing and image capture technology.

In one single unit, the Yamaha YSi-V can perform high-speed, high-resolution 2D inspection, height and tilt angle 3D inspection and diagonal angle image inspection via a 4-direction angled camera.

To achieve higher levels of operating speed, the Yamaha YSi-V features a 12 megapixel high-resolution camera, high-speed image processing technology, 3D inspection function, (that checks component height and tilt angle simultaneously), and a 4-direction angled camera employing exclusive image capture technology.

The YSi-V offers more than twice the inspection capacity/performance of the YSi-12 and introduces new features including full-HD LCD touch panel, “programming navigation” and new character recognition algorithms to improve operability.

Available with both 2D & optional 3D capability, with either 5 MP camera or as a high-end type with a 12 MP camera.

The 4V vision system enables angular inspection from four directions (45°, 135°, 225°, 315°). The Ysi V utilises 5 different inspection methods – laser, shape, colour, infrared & brightness, providing flexible and reliable imaging and inspection results.

The 3D imaging option reliably detects floating components that a 2D inspection system can miss. Detection is also improved where colour tones between board and components are similar or when there is interference between silk-screen and pattern. YSi-V 3D inspection can also detect the slope gradient and direction, and make pass/fail contour judgements.

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Yamaha Ysi-V Optical Inspection Machine
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Yamaha Ysi-V Optical Inspection Machine
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Features
Technical Details
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Features

  • Enhanced 2D inspection capability with the adoption of newly developed high-speed, high-resolution image processing technology
  • New 3D inspection function that inspects component height and tilt angle in the field of vision simultaneously
  • Accommodates larger PCB sizes
  • Improved operability
  • Ensure consistent quality and operational efficiency
  • High flexibility
  • Low maintenance costs
  • Enhancing production efficiency for manufacturers
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Virtual Demo

This product is available to view in our virtual demo.

Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.

If you’d like more information first click below.

More information

Technical Details

Specifications
Model Name YSi-V
Applicable PCB L50 mm×W50 mm (min.) to L610 mm×W560 mm (max.)
(in single-lane spec)
*L750 mm long type PCB compatible (option)
Resolution Optical light (RGB) & infrared light: 12 μm / 7 μm (selectable)
Target items Condition of components after mounting
Condition of solder and components after hardening
Power supply 3-phase AC200/208/220/230/240/400/416V ±10% 50/60 Hz
Air supply source 0.4 MPa or higher in clean, dry states
External dimensions L1,252×W1,497×H1,550 mm (excluding protrusions)
Weight Approx. 1,300 kg
Specifications
Model Name YSi-V
Applicable PCB L50 mm×W50 mm (min.) to L610 mm×W560 mm (max.)
(in single-lane spec)
*L750 mm long type PCB compatible (option)
Resolution Optical light (RGB) & infrared light: 12 μm / 7 μm (selectable)
Target items Condition of components after mounting
Condition of solder and components after hardening
Power supply 3-phase AC200/208/220/230/240/400/416V ±10% 50/60 Hz
Air supply source 0.4 MPa or higher in clean, dry states
External dimensions L1,252×W1,497×H1,550 mm (excluding protrusions)
Weight Approx. 1,300 kg

FAQs: Your Yamaha Ysi-V Optical Inspection Machine Questions Answered

1. What inspection modes does the YSi-V support (2D, 3D, angled etc.)?

The YSi-V is a hybrid AOI unit that supports high-speed, high-resolution 2D inspection, optional 3D inspection (checking component height and tilt angle), and a 4-direction angled camera (45°, 135°, 225°, 315°) for diagonal/oblique views.

2. What is the PCB size range the YSi-V can inspect?

It handles PCBs from 50 × 50 mm (minimum) up to 610 × 560 mm in single-lane configuration. There’s also the option for support of boards up to 750 mm in length.

3. What camera resolution and inspection detail options are available?

The YSi-V comes in versions with 12-megapixel or 5-megapixel cameras. Optical resolutions of 12 µm or 7 µm are selectable. These higher resolutions are especially helpful for small-component & fine-pitch work.

4. What kinds of features or component defects can the YSi-V detect?

It can detect component misplacement, floating components, tilt & height misalignments via 3D, colour / brightness / shape discrepancies, solder defects after hardening, and issues that might be invisible in purely 2D systems. The 4-direction angled camera helps where view from the top isn’t enough.

5. What are the machine’s power, air, and environmental requirements?

Power is 3-phase AC, input options 200-240 V or higher (200/208/220/230/240/400/416 V ±10 %), running at 50/60 Hz. It also requires clean, dry air at a source pressure of roughly 0.4-0.45 MPa or higher.

6. What are the machine’s size, weight, and footprint?

The YSi-V external dimensions are about 1,252 × 1,497 × 1,550 mm (L × W × H). The weight is approximately 1,300 kg.

7. How does the YSi-V improve operability and reduce inspection time?

It includes features like a full-HD LCD touch panel, programming navigation, new character recognition algorithms, and selectable inspection resolution. The 4-direction angular camera reduces tac-loss by inspecting from multiple angles in one pass.

8. In what production environments does the YSi-V deliver the greatest value?

It is especially suited to high-mix / fine-pitch SMT production where both 2D and 3D inspection are needed, and where components have reflective or shiny surfaces or there’s a need to detect floating or tilted components. It also helps manufacturers who want to minimise rework and defect rates via more comprehensive AOI.

8. Does Hawker Richardson supply and support the Yamaha YSi-V in Australia and New Zealand?

As an authorised Yamaha partner, Hawker Richardson supplies the Yamaha YSi-V, a high-speed AOI, across Australia and New Zealand. We provide on-site installation, training, servicing and technical support, with coverage spanning Melbourne, Sydney, Adelaide, Auckland, and Christchurch, and stock commonly used spare parts for fast servicing and minimal downtime.

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