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Home / Electronic Production Equipment / Soldering / convection-reflow-soldering-ovens / Heller Industries 1826 MK5 Series Convection Reflow Soldering Oven

Heller Industries 1826 MK5 Series Convection Reflow Soldering Oven

The ultimate high volume convection reflow solution, the Heller 1826 Mark5 Series produces belt speeds up to 1.4m/min to accommodate the fastest pick and place systems and deliver the highest levels of repeatability with the lowest delta Ts.

With Heller’s Balanced Flow Heater Module (BFM) technology the cost of running nitrogen has been reduced by up to 50%! With LOW KW features, electrical consumption can be reduced by up to 40%!. Heller customers have experienced cost savings between $15,000 – $18,000 per year.

See the new Heller MK 7 oven

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Heller Industries 1826MK5 Series Convection Reflow Soldering Oven
Features
Technical Details
Related Products

Features

  • Highest Yields and Tight Process Control
  • Wide Process Window for “Universal Profiling”
  • Advanced 5 Thermocouple PCB Profiling and Process Parameter Logging Capability
  • New Flux System Eliminates Maintenance
  • Enhanced Heater Modules
  • Ultra-Parallel Conveyor System
  • Fastest Cooling Rates
  • Lead Free Certified
  • “Spike Zone” design to minimize liquidous time
  • Ultra fast cooling rates of 3-5 Degrees/Second to form perfect grain structure
  • More heated zones than any other competitor to allow “Profile Sculpting”
  • Lowest Cost of Ownership

 

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Virtual Demo

This product is available to view in our virtual demo.

Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.

If you’d like more information first click below.

More information

Technical Details

Specifications
Electric Supply 1826 MK5 (Air) 1826 MK5 (Nitrogen)
Power Input (3 Phase) Standard 480 volts 480 volts
Breaker Size 100 amps @ 480v 8 – 14 Continuous
Typical Run Current 25 – 35 amps @ 480v 25 – 35 amps @ 480v
Optional Power Inputs Available 208/240/380/400/415/440/480 VAC 208/240/380/400/415/440/480 VAC
Frequency 50/60 Hz 50/60 Hz
Sequential Zone Turn On S S
Dimensions
Overall Oven Dimensions

183″ (465cm) L x 60” (152cm) W x 63” (160cm) H

183″ (465cm) L x 60” (152cm) W x 63” (160cm) H

Typical Net Weight 4343 lbs. (1970 kg)                              4550 lbs. (2060 kg)
Typical Shipping Weight 5335 lbs. (2420 kg) 5556 lbs. (2520 kg)
Typical Shipping Dimension 195” x 73” x 81” 495 x 185 x 205 cm
Computer Control
AMD or Intel Based Computer S S
Flat Screen Monitor w/Mount S S
Windows Operating System Windows 10Ò Home Windows 10Ò Home
Auto Start Software S S
Data Logging S S
Password Protection S S
LAN Networking O O
Inert Atmosphere
 Minimum PPM Oxygen  –  10-25 PPM*
 Waterless Cooling w/ Flux Separation System  –  O
 Nitrogen On/Off Valve  –  O
 Oxygen Monitoring System  –  O
 Nitrogen Standby System  –  O
 Typical Nitrogen Consumption  –  500 – 700 SCFH **
Additional Features
 KIC Profiling Software S  S
 Signal Light Tower  S  S
 Powered Hood Lift  S S
 Five (5)Thermocouple Profiling S S
 Redundant Alarm Sensors O O
 Intelligent Exhaust System O O
 KIC Profiler / ECD Profiler O O
 Center Board Support O O
 Board Drop Sensor O O
 Board Counter O O
 Bar Code Reader O O
 Custom Paint & Decal O O
 Battery Backup for Conveyor and PC O O
 GEM/SECS Interfacing O O
May require additional hardware to achieve these levels ** Varies with PPM, PCB size and oven configuration. Mesh Belt Conveyor
Height From Floor 37.5″ + 2.4″ (95 cm + 6 cm) 37.5″ + 2.4″ (95 cm + 6 cm)
Maximum PCB Width 22″ (56 cm) 22″  (56 cm)
Space Required Between PCBs 0.0″ (0.0 cm) 0.0″ (0.0 cm)
Conveyor Length On-Load 18″ (46 cm) * 3″ (7.5 cm) *
Conveyor Length Off-Load 18″ (46 cm) * 3″ (7.5 cm)  *
Heated Tunnel Length 109″ (276 cm) 109″  (276 cm)
Process Clearance Above Mesh Belt 2.3″ (5.8 cm) 2.3″ (5.8 cm)
Mesh Belt Pitch 0.5″ (1.27 cm) 0.5″ (1.27 cm)
Maximum Conveyor Speed 74″/Min (188 cm/min.) 74″/Min (188 cm/min.)
Conveyor Direction Left to Right S S
Conveyor Direction Right to Left O O
Conveyor Speed Control Closed Loop Closed Loop
Edge Hold Conveyor System Option
 Height from Floor – Standard 38.6″ + 2.4″ (98 cm + 6 cm) 38.6″ + 2.4″ (98 cm + 6 cm)
 Height from Floor – Optional 35.4″ + 2.4″ (90 cm + 6 cm)  35.4″ + 2.4″ (90 cm + 6 cm)
 Clearance Above & Below Conveyor Pins  1.15″ (2.9 cm)  1.15″ (2.9 cm)
 Length of PCB Support Pins  .187″ (4.75 mm)  .187″ (4.75 mm)
 3 mm long support pins  .187″ (4.75 mm)  .187″ (4.75 mm)
 Minimum/Maximum Board Width 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional**
 Power Width Adjustment  S  S
 Computer Controlled Width Adjust  O  O
 Auto Lubrication System  S  S
Forced Convection Zones
Top & Bottom  8 8
Heater Type  Instant response open coil  Instant response open coil
Heater Material  Nichrome  Nichrome
Profile Change Time  5 – 15 minutes  5 – 15 minutes
Temperature Control
 Accuracy of Temperature Controller  + .1°C  + .1°C
 Cross-Belt Temperature Tolerance  + 2.0°C  + 2.0°C
 Heater Wattage Per Zone  5400 w***  5400 w***
 Temperature Range Standard  60-350°C  60-350°C
 High Temperature Up to 450°C  O O
Cooling Systems
Number of Cooling Zones Standard 2 2
Additional Cooling Zones O O
Water Cooling – O
Notes: S = Standard, O = Optional. * A 12″ (30 cm) Conveyor extension is an available option ** Need some SPL design *** 380V heater wattage 4400 W Specifications continue on reverse. A continuous program of product improvement may result in changes to specification and performance. The right is reserved to institute these improvements without notice or liability. April 2018
Specifications
Electric Supply 1826 MK5 (Air) 1826 MK5 (Nitrogen)
Power Input (3 Phase) Standard 480 volts 480 volts
Breaker Size 100 amps @ 480v 8 – 14 Continuous
Typical Run Current 25 – 35 amps @ 480v 25 – 35 amps @ 480v
Optional Power Inputs Available 208/240/380/400/415/440/480 VAC 208/240/380/400/415/440/480 VAC
Frequency 50/60 Hz 50/60 Hz
Sequential Zone Turn On S S
Dimensions
Overall Oven Dimensions

183″ (465cm) L x 60” (152cm) W x 63” (160cm) H

183″ (465cm) L x 60” (152cm) W x 63” (160cm) H

Typical Net Weight 4343 lbs. (1970 kg)                              4550 lbs. (2060 kg)
Typical Shipping Weight 5335 lbs. (2420 kg) 5556 lbs. (2520 kg)
Typical Shipping Dimension 195” x 73” x 81” 495 x 185 x 205 cm
Computer Control
AMD or Intel Based Computer S S
Flat Screen Monitor w/Mount S S
Windows Operating System Windows 10Ò Home Windows 10Ò Home
Auto Start Software S S
Data Logging S S
Password Protection S S
LAN Networking O O
Inert Atmosphere
 Minimum PPM Oxygen  –  10-25 PPM*
 Waterless Cooling w/ Flux Separation System  –  O
 Nitrogen On/Off Valve  –  O
 Oxygen Monitoring System  –  O
 Nitrogen Standby System  –  O
 Typical Nitrogen Consumption  –  500 – 700 SCFH **
Additional Features
 KIC Profiling Software S  S
 Signal Light Tower  S  S
 Powered Hood Lift  S S
 Five (5)Thermocouple Profiling S S
 Redundant Alarm Sensors O O
 Intelligent Exhaust System O O
 KIC Profiler / ECD Profiler O O
 Center Board Support O O
 Board Drop Sensor O O
 Board Counter O O
 Bar Code Reader O O
 Custom Paint & Decal O O
 Battery Backup for Conveyor and PC O O
 GEM/SECS Interfacing O O
May require additional hardware to achieve these levels ** Varies with PPM, PCB size and oven configuration. Mesh Belt Conveyor
Height From Floor 37.5″ + 2.4″ (95 cm + 6 cm) 37.5″ + 2.4″ (95 cm + 6 cm)
Maximum PCB Width 22″ (56 cm) 22″  (56 cm)
Space Required Between PCBs 0.0″ (0.0 cm) 0.0″ (0.0 cm)
Conveyor Length On-Load 18″ (46 cm) * 3″ (7.5 cm) *
Conveyor Length Off-Load 18″ (46 cm) * 3″ (7.5 cm)  *
Heated Tunnel Length 109″ (276 cm) 109″  (276 cm)
Process Clearance Above Mesh Belt 2.3″ (5.8 cm) 2.3″ (5.8 cm)
Mesh Belt Pitch 0.5″ (1.27 cm) 0.5″ (1.27 cm)
Maximum Conveyor Speed 74″/Min (188 cm/min.) 74″/Min (188 cm/min.)
Conveyor Direction Left to Right S S
Conveyor Direction Right to Left O O
Conveyor Speed Control Closed Loop Closed Loop
Edge Hold Conveyor System Option
 Height from Floor – Standard 38.6″ + 2.4″ (98 cm + 6 cm) 38.6″ + 2.4″ (98 cm + 6 cm)
 Height from Floor – Optional 35.4″ + 2.4″ (90 cm + 6 cm)  35.4″ + 2.4″ (90 cm + 6 cm)
 Clearance Above & Below Conveyor Pins  1.15″ (2.9 cm)  1.15″ (2.9 cm)
 Length of PCB Support Pins  .187″ (4.75 mm)  .187″ (4.75 mm)
 3 mm long support pins  .187″ (4.75 mm)  .187″ (4.75 mm)
 Minimum/Maximum Board Width 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional**
 Power Width Adjustment  S  S
 Computer Controlled Width Adjust  O  O
 Auto Lubrication System  S  S
Forced Convection Zones
Top & Bottom  8 8
Heater Type  Instant response open coil  Instant response open coil
Heater Material  Nichrome  Nichrome
Profile Change Time  5 – 15 minutes  5 – 15 minutes
Temperature Control
 Accuracy of Temperature Controller  + .1°C  + .1°C
 Cross-Belt Temperature Tolerance  + 2.0°C  + 2.0°C
 Heater Wattage Per Zone  5400 w***  5400 w***
 Temperature Range Standard  60-350°C  60-350°C
 High Temperature Up to 450°C  O O
Cooling Systems
Number of Cooling Zones Standard 2 2
Additional Cooling Zones O O
Water Cooling – O
Notes: S = Standard, O = Optional. * A 12″ (30 cm) Conveyor extension is an available option ** Need some SPL design *** 380V heater wattage 4400 W Specifications continue on reverse. A continuous program of product improvement may result in changes to specification and performance. The right is reserved to institute these improvements without notice or liability. April 2018

FAQs: Your Heller Industries 1826 MK5 Series Convection Reflow Soldering Oven Questions Answered

1. What is the maximum conveyor speed of the 1826 MK5, and how does it support high throughput production?

The Heller 1826 MK5 can achieve belt speeds up to 74 inches per minute (≈ 188 cm/min) under both air and nitrogen configurations. This high speed helps the oven keep up with fast pick-and-place machines and supports high volume output.

2. What is the maximum PCB width the 1826 MK5 can handle, and what is the minimum board size?

It accommodates PCBs up to 22 inches (≈ 56 cm) wide as standard. Minimum board widths start at about 2 inches (≈ 5 cm). Optionally, with some configurations, up to 24 inches (≈ 61 cm) width may be possible.

3. How many heating and cooling zones does this oven have, and how long is the heated tunnel?

The 1826 MK5 features 8 top & 8 bottom forced-convection heated zones, plus 2 standard cooling zones. The heated tunnel length (the portion where heat zones are active) is about 260 cm (~ 102 inches).

4. What are the electrical / power supply requirements?
  • Standard electrical supply: 3-phase, 480 VAC. Optional inputs of 208/240/380/400/415/440 VAC are available.
  • Breaker size for the standard configuration is 100 A @ 480 V. Continuous power input ranges between ~ 6.6 to 14 kW, depending on board load and whether nitrogen or air mode is used.
5. How precise is temperature control and what uniformity (∆T) can be expected across the board surface?

Temperature is tightly controlled: accuracy of the temperature controller is approximately ±0.1°C. Cross-belt temperature uniformity (top vs bottom) is typically within ±2.0°C under standard operation. This ensures consistent soldering and minimizes defects.

6. What features help reduce operating costs (nitrogen / electrical / maintenance) with the 1826 MK5?
  • The oven uses Heller’s Balanced Flow Heater Module (BFM) technology to reduce nitrogen usage by up to 50% when using inert atmospheres.
  • “Low KW” design features reduce electrical consumption by up to ~40% compared to older or standard ovens.
  • Flux Separation System: collects flux in jars or collection boxes, which helps reduce maintenance downtime and keep the tunnel cleaner.
7. What is the thermal range of the 1826 MK5, and are there high-temperature options?

The standard temperature range is 60-350°C. There is an optional “high-temperature” mode that can extend up to 450°C if required.

8. What are some of the trade-offs or limitations to consider when selecting the 1826 MK5 for your SMT line?
  • Size & footprint: The oven is large (≈ 465 cm / 183″ long by ~157 cm / 62″ wide by ~160 cm / 63″ high) and heavy (≈ 1970-2060 kg depending on configuration). You’ll need sufficient floor space and structural support.
  • Warm-up times: Because of the number of heater zones and thermal mass, cold start warm-ups can take significant time; planning is needed for start-of-day throughput.
  • Nitrogen / inert atmosphere mode: to realize void reductions or special soldering processes, you’ll need adequate gas supply infrastructure and controls. Using nitrogen increases operating costs.
  • Board loading / cooling: Very heavy or large boards may require support (e.g. centre supports) to avoid sag or misalignment; cooling zones need careful profiling to avoid thermal shock.

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