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The ultimate high volume convection reflow solution, the Heller 1809 Mark5 Series produces belt speeds up to 1.4m/min to accommodate the fastest pick and place systems and deliver the highest levels of repeatability with the lowest delta Ts. The 1809 Mark5 comes with 9 zones.
With Heller’s Balanced Flow Heater Module (BFM) technology the cost of running nitrogen has been reduced by up to 50%! With LOW KW features, electrical consumption can be reduced by up to 40%!. Heller customers have experienced cost savings between $15,000 – $18,000 per year.
See the new Heller MK 7 Oven
This product is available to view in our virtual demo.
Click to the right if you’d like to see the product in-situ within an SMT line, where you can also view a 3D file and watch a short video introduction.
If you’d like more information first click below.
| Electric Supply | 1809 MK5 (Air) | 1809 MK5 (Nitrogen) |
| Power Input (3 Phase) Standard | 480 volts | 480 volts |
| kW | 8.5 – 16 Continuous | 7.5 – 16 Continuous |
| Typical Run Current | 25 – 35 amps @ 480v | 25 – 35 amps @ 480v |
| Optional Power Inputs Available | 208/240/380/400/415/440/480 VAC | 208/240/380/400/415/440/480 VAC |
| Frequency | 50/60 Hz | 50/60 Hz |
| Sequential Zone Turn On | S | S |
| Overall Oven Dimensions |
183″ (465cm) L x 60” (152cm) W x 63” (160cm) H |
183″ (465cm) L x 60” (152cm) W x 63” (160cm) H |
| Typical Net Weight | 4343 lbs. (1970 kg) | 4550 lbs. (2060 kg) |
| Typical Shipping Weight | 5335 lbs. (2420 kg) | 5556 lbs. (2520 kg) |
| Typical Shipping Dimension | 195” x 73” x 81” | 495 x 185 x 205 cm |
| AMD or Intel Based Computer | S | S |
| Flat Screen Monitor w/Mount | S | S |
| Windows Operating System | Windows 10Ò Home | Windows 10Ò Home |
| Auto Start Software | S | S |
| Data Logging | S | S |
| Password Protection | S | S |
| LAN Networking | O | O |
| Minimum PPM Oxygen | – | 10-25 PPM* |
| Waterless Cooling w/ Flux Separation System | – | O |
| Nitrogen On/Off Valve | – | O |
| Oxygen Monitoring System | – | O |
| Nitrogen Standby System | – | O |
| Typical Nitrogen Consumption | – | 500 – 700 SCFH ** |
| KIC Profiling Software | S | S |
| Signal Light Tower | S | S |
| Powered Hood Lift | S | S |
| Five (5)Thermocouple Profiling | S | S |
| Redundant Alarm Sensors | O | O |
| Intelligent Exhaust System | O | O |
| KIC Profiler / ECD Profiler | O | O |
| Center Board Support | O | O |
| Board Drop Sensor | O | O |
| Board Counter | O | O |
| Barcode Reader | O | O |
| Custom Paint & Decal | O | O |
| Battery Backup for Conveyor and PC | O | O |
| GEM/SECS Interfacing | O | O |
| Height From Floor | 37.5″ + 2.4″ (95 cm + 6 cm) | 37.5″ + 2.4″ (95 cm + 6 cm) |
| Maximum PCB Width | 22″ (56 cm) | 22″ (56 cm) |
| Space Required Between PCBs | 0.0″ (0.0 cm) | 0.0″ (0.0 cm) |
| Conveyor Length On-Load | 18″ (46 cm) * | 3″ (7.5 cm) * |
| Conveyor Length Off-Load | 18″ (46 cm) * | 3″ (7.5 cm) * |
| Heated Tunnel Length | 101″ (256 cm) | 101″ (256 cm |
| Process Clearance Above Mesh Belt | 2.3″ (5.8 cm) | 2.3″ (5.8 cm) |
| Mesh Belt Pitch | 0.5″ (1.27 cm) | 0.5″ (1.27 cm) |
| Maximum Conveyor Speed | 74″/Min (188 cm/min.) | 74″/Min (188 cm/min.) |
| Conveyor Direction Left to Right | S | S |
| Conveyor Direction Right to Left | O | O |
| Conveyor Speed Control | Closed Loop | Closed Loop |
| Height from Floor – Standard | 38.6″ + 2.4″ (98 cm + 6 cm) | 38.6″ + 2.4″ (98 cm + 6 cm) |
| Height from Floor – Optional1.15″ (2.9 cm) | 35.4″ + 2.4″ (90 cm + 6 cm) | 35.4″ + 2.4″ (90 cm + 6 cm) |
| Clearance Above & Below Conveyor Pins | 1.15″ (2.9 cm) | 1.15″ (2.9 cm) |
| Length of PCB Support Pins | .187″ (4.75 mm) | .187″ (4.75 mm) |
| 3 mm long support pins | O | O |
| Minimum/Maximum Board Width | 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** |
2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** |
| Power Width Adjustment | S | S |
| Computer Controlled Width Adjust | O | O |
| Auto Lubrication System | S | S |
| Top & Bottom | 9 | 9 |
| Heater Type | Instant response open coil | Instant response open coil |
| Heater Material | Nichrome | Nichrome |
| Profile Change Time | 5 – 15 minutes | 5 – 15 minutes |
| Accuracy of Temperature Controller | + .1°C | + .1°C |
| Cross-Belt Temperature Tolerance | + 2.0°C | + 2.0°C |
| Heater Wattage Per Zone | 5400 w*** | 5400 w*** |
| Temperature Range Standard | 60-350°C | 60-350°C |
| High Temperature Up to 450°C | O | O |
| Number of Cooling Zones Standard | 2 | 2 |
| Additional Cooling Zones | O | O |
| Water Cooling | – | O |
| Electric Supply | 1809 MK5 (Air) | 1809 MK5 (Nitrogen) |
| Power Input (3 Phase) Standard | 480 volts | 480 volts |
| kW | 8.5 – 16 Continuous | 7.5 – 16 Continuous |
| Typical Run Current | 25 – 35 amps @ 480v | 25 – 35 amps @ 480v |
| Optional Power Inputs Available | 208/240/380/400/415/440/480 VAC | 208/240/380/400/415/440/480 VAC |
| Frequency | 50/60 Hz | 50/60 Hz |
| Sequential Zone Turn On | S | S |
| Overall Oven Dimensions |
183″ (465cm) L x 60” (152cm) W x 63” (160cm) H |
183″ (465cm) L x 60” (152cm) W x 63” (160cm) H |
| Typical Net Weight | 4343 lbs. (1970 kg) | 4550 lbs. (2060 kg) |
| Typical Shipping Weight | 5335 lbs. (2420 kg) | 5556 lbs. (2520 kg) |
| Typical Shipping Dimension | 195” x 73” x 81” | 495 x 185 x 205 cm |
| AMD or Intel Based Computer | S | S |
| Flat Screen Monitor w/Mount | S | S |
| Windows Operating System | Windows 10Ò Home | Windows 10Ò Home |
| Auto Start Software | S | S |
| Data Logging | S | S |
| Password Protection | S | S |
| LAN Networking | O | O |
| Minimum PPM Oxygen | – | 10-25 PPM* |
| Waterless Cooling w/ Flux Separation System | – | O |
| Nitrogen On/Off Valve | – | O |
| Oxygen Monitoring System | – | O |
| Nitrogen Standby System | – | O |
| Typical Nitrogen Consumption | – | 500 – 700 SCFH ** |
| KIC Profiling Software | S | S |
| Signal Light Tower | S | S |
| Powered Hood Lift | S | S |
| Five (5)Thermocouple Profiling | S | S |
| Redundant Alarm Sensors | O | O |
| Intelligent Exhaust System | O | O |
| KIC Profiler / ECD Profiler | O | O |
| Center Board Support | O | O |
| Board Drop Sensor | O | O |
| Board Counter | O | O |
| Barcode Reader | O | O |
| Custom Paint & Decal | O | O |
| Battery Backup for Conveyor and PC | O | O |
| GEM/SECS Interfacing | O | O |
| Height From Floor | 37.5″ + 2.4″ (95 cm + 6 cm) | 37.5″ + 2.4″ (95 cm + 6 cm) |
| Maximum PCB Width | 22″ (56 cm) | 22″ (56 cm) |
| Space Required Between PCBs | 0.0″ (0.0 cm) | 0.0″ (0.0 cm) |
| Conveyor Length On-Load | 18″ (46 cm) * | 3″ (7.5 cm) * |
| Conveyor Length Off-Load | 18″ (46 cm) * | 3″ (7.5 cm) * |
| Heated Tunnel Length | 101″ (256 cm) | 101″ (256 cm |
| Process Clearance Above Mesh Belt | 2.3″ (5.8 cm) | 2.3″ (5.8 cm) |
| Mesh Belt Pitch | 0.5″ (1.27 cm) | 0.5″ (1.27 cm) |
| Maximum Conveyor Speed | 74″/Min (188 cm/min.) | 74″/Min (188 cm/min.) |
| Conveyor Direction Left to Right | S | S |
| Conveyor Direction Right to Left | O | O |
| Conveyor Speed Control | Closed Loop | Closed Loop |
| Height from Floor – Standard | 38.6″ + 2.4″ (98 cm + 6 cm) | 38.6″ + 2.4″ (98 cm + 6 cm) |
| Height from Floor – Optional1.15″ (2.9 cm) | 35.4″ + 2.4″ (90 cm + 6 cm) | 35.4″ + 2.4″ (90 cm + 6 cm) |
| Clearance Above & Below Conveyor Pins | 1.15″ (2.9 cm) | 1.15″ (2.9 cm) |
| Length of PCB Support Pins | .187″ (4.75 mm) | .187″ (4.75 mm) |
| 3 mm long support pins | O | O |
| Minimum/Maximum Board Width | 2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** |
2″ – 22″ (5 – 56 cm) 24” (61cm) Optional** |
| Power Width Adjustment | S | S |
| Computer Controlled Width Adjust | O | O |
| Auto Lubrication System | S | S |
| Top & Bottom | 9 | 9 |
| Heater Type | Instant response open coil | Instant response open coil |
| Heater Material | Nichrome | Nichrome |
| Profile Change Time | 5 – 15 minutes | 5 – 15 minutes |
| Accuracy of Temperature Controller | + .1°C | + .1°C |
| Cross-Belt Temperature Tolerance | + 2.0°C | + 2.0°C |
| Heater Wattage Per Zone | 5400 w*** | 5400 w*** |
| Temperature Range Standard | 60-350°C | 60-350°C |
| High Temperature Up to 450°C | O | O |
| Number of Cooling Zones Standard | 2 | 2 |
| Additional Cooling Zones | O | O |
| Water Cooling | – | O |
