Yamaha Boosts SMT Software for First-Time-Right Solder Paste Printing

Yamaha has added an automated print-parameter “co‑pilot” to YSUP that helps lines get stable solder paste printing on the first run of every new PCB, with less trial-and-error and dependence on the resident printing process expert.

New software features

• Print Param Decision Assist: Automatically reads the PCB board file on program load and calculates optimal print settings, including system pressure, print speed, squeegee angle and cleaning frequency
• Built‑in troubleshooting: Reviews existing settings and flags issues, effectively acting as a resident printing expert that double‑checks recipes before production.
• Data‑driven setup: Takes into account board dimensions, component types, solder paste type, stencil thickness and critical aperture sizes when generating recommended parameters.
• Operator‑friendly GUI: Simple graphical interface lets operators confirm and fine‑tune suggestions rather than building every setup from scratch.
• Integration in YSUP-PG: The tool is delivered within the latest YSUP-PG programming environment as part of Yamaha’s YSUP intelligent factory software suite.
• Broader YSUP enhancements: Complements recent Visual Data Editor extensions and AutoTeach component placement functions that speed changeovers and reduce setup errors.

What it means for PCB production facilities

• Faster NPI ramp-up: Automatic parameter calculation cuts the time from CAD data to a stable print process, helping lines bring new products into volume production more quickly and with fewer test runs.
• Higher first‑pass yield: By optimising squeegee, pressure and cleaning based on the actual design and materials, factories can reduce print‑related defects that typically show up at SPI or AOI, boosting end‑of‑line yield.
• Less reliance on scarce experts: Embedded process know‑how gives less experienced operators the confidence and guidance usually provided by senior process engineers, which is especially valuable on off‑shifts or at multi‑line sites.
• More consistent quality across lines: Standardised, software‑guided print recipes reduce variability between operators, shifts and factories, making it easier to maintain corporate quality targets and pass customer audits.
• Smoother changeovers and higher utilisation: Together with Visual Data Editor and AutoTeach, the extended YSUP toolkit shortens setup and tuning time, freeing machines to spend more time printing and less time waiting for engineering support.​
• Future‑ready factory integration: Because YSUP already covers programming, line and factory scheduling, monitoring, traceability and links to enterprise planning tools, these new print features can plug directly into existing Yamaha-based smart factory workflows.

By combining hardware innovation with software-driven enhancements, manufacturers can achieve high productivity and quality at lower costs, supporting the continued growth of smart electronics markets.

Hawker Richardson proudly supplies Yamaha SMT assembly machines in Australasia. Contact our expert team for more information about the YRP10 or YRP10e options.