As assembly processes increasingly embrace automation, and technologies like robotics become integral, it’s important not to forget the unsung heroes that keep day-to-day assembly running smoothly.Ā The shift towards automation and advanced manufacturing techniques has brought numerous benefits, including increased efficiency, precision, and cost-effectiveness. However, this transition often overshadows the contributions of traditional assembly techniques and tools, which still play a crucial role in many manufacturing processes.
Three Popular Assembly Staples
These tools, ranging from simple hand tools to specialised machinery, possess the versatility and reliability that automated systems are built upon. Their design and functionality have been refined over years of practical use, ensuring they meet manual assembly tasks’ diverse and often complex demands.
Hero # 1- Toggle Clamps
The champions of manufacturing operations, toggle clamps, are versatile and indispensable tools used in various industries to secure workpieces, jigs, and fixtures. Their unique design and functionality make them essential for enhancing productivity, efficiency, and safety in the manufacturing process.
Hawker Richardsonās assembly expert, Martin Gillespie, provides an overview of the Good Hand Toggle Clamps range available to customers in Australia and New Zealand.
Hero # 2 ā Kolver PLUTO Screwdrivers
Long-lasting CA series PLUTOĀ® screwdrivers are designed for automated and fixtured applications and feature an innovative coreless motor with low inertia and friction. The ideal alternative to pneumatic drivers, they feature a long-life maintenance-free electric motor with a unique electronic control torque system for high accuracy throughout a wide torque range (up to 50Nm).
Find out more about the versatile Kolver CA series here.
Hero # 3 ā BTM Clinching Tools
Clinching is a simple and economical method of assembling metal parts without welding or using pop rivets and screws. Itās a cold-forming process that involves using a special tool called a clinching machine or press that presses a punch into the layers of metal. The movement causes the material to flow and form a mechanical interlock.
BTM offers a broad range of Hand-Held Units (HHUs) to suit production assembly requirements. These units are designed to provide easy access to a broad range of difficult-to-reach locations in minimum cycle time.
Check out this quick clinching demonstration, using theĀ BTMĀ clinching solution (including the Tog-L-LocĀ® sheet metal clinching system). The video provides an overview and shows the simplicity of clinching using this innovative technology.
These three unsung heroes provide the essential capabilities, problem-solving potential, and foundational support that drive innovation and maintain the quality and reliability of manufactured products.
Hawker Richardson proudly supplies Kolver screwdriving equipment, Good Hand clamps and BTM clinchers in Australasia. To learn more about these ranges, speak with our experienced team today.
