Scienscope AXI-6100 Inline X-ray Inspection System

Yes, the Scienscope AXI-6100 is specifically designed for inspecting extra-long circuit boards. It is available in variants capable of handling boards up to 1.2 meters, 1.8 meters, or 2.0 meters in length, making it ideal for LED panel and EV battery controller applications.

The system uses advanced software and automated grayscale analysis to detect various internal defects that are hidden from optical inspection, including solder voids, bridging, insufficient solder, opens, shorts, and component misalignment in components like BGAs (Ball Grid Arrays) and CSPs (Chip Scale Packages).

No, the system is designed to be safe for use in a standard production environment without additional shielding. It meets FDA-CDRH safety regulations for cabinet X-ray systems, with typical radiation emissions far below the required limits.

The AXI-6100 is designed for high-speed inline production environments, offering an inspection speed of approximately one second per field of view. It can perform intermittent or exhaustive (100%) automated inspections.

Yes, the system is Industry 4.0 ready. It can send traceability data and SPC (Statistical Process Control) data to a factory’s Manufacturing Execution System (MES) or ERP (Enterprise Resource Planning) system, allowing for full material traceability and process control.

The system is equipped with a high-power micro-focus X-ray tube (either 90kV or 130kV options are available) and a high-resolution CMOS digital flat panel image detector. The detector has tilting capabilities, allowing for essential oblique angle views to better inspect solder ball quality and other hidden details of components like BGAs.